Maintenance Management and Engineering: A Comprehensive Guide for Industrial Plants and Engineers

Preface We live in an era where technology develops at a dizzying pace and competition intensifies daily. For industrial facilities to survive, not only production but also its continuity and reliability are as crucial as product quality. At this point, maintenance and repair are no longer a mere "cost item" but a strategic factor directly impacting profitability. My primary goal in writing this book is to provide a comprehensive reference source for those working in this field by covering maintenance and repair management and engineering not only from a practical perspective but also from a theoretical perspective. Throughout the book, I have thoroughly explored both classical maintenance techniques and modern approaches evolving with digitalization. This work brings together a wide range of topics, from field problems to case studies, from predictive maintenance technologies to occupational safety practices. I have prepared this book to be useful to a wide range of readers, from engineers and technicians working in production facilities to academics and students. In this era of increasing thirst for technical knowledge, I hope this book will contribute to the development of a maintenance culture. Sincerely, Fahri YILMAZ Maintenance and Repair Manager Chapter Titles 1. Introduction and Basic Concepts 2. Maintenance Management Systems 3. Types and Methods of Technical Maintenance 4. Predictive Maintenance Technologies 5. Computerized Maintenance Management Systems (CMMS) 6. Spare and Consumable Management in Heavy Industrial Facilities 7. ROUTINE MAINTENANCE PLANNING AND MANAGEMENT 8. RISK MANAGEMENT AND CRISIS PREPARATION IN MAINTENANCE 9. THE RELATIONSHIP BETWEEN ENERGY EFFICIENCY AND MAINTENANCE 10. MAINTENANCE ENGINEERING AND SUSTAINABILITY STRATEGIES 11. Human Resources, Management, Training, and Team Culture in Maintenance and Repair 12. Occupational Health and Safety in Maintenance and Repair Practices Lockout/Tagout (LOTO) System 13. Maintenance Budget Planning and Cost Management 14. 5S, Cleanliness, and Order Practices in Maintenance and Repair Workshops 15. Waste Management and the Relationship Between Maintenance and Repair in Industrial Facilities 16. Control of Major Industrial Accidents and Risk Reduction within the Scope of BEKRA 17. Comprehensive Maintenance, Repair, and Protection Methods for Industrial Assets 18. Failure Sources and Technical Specifications 19. Welding Practices and Control Techniques in Maintenance and Repair 20. Explosion-Proof Environments and Equipment Maintenance & Repair Processes 21. Comprehensive Maintenance and Repair Engineering Reference Guide